Research Article
Defect engineering in layered double hydroxides via surface reconstruction for enhanced oxygen evolution reaction and electrochemical dye degradation

https://doi.org/10.1016/j.inoche.2026.116613Get rights and content

Highlights

  • Post-synthesis modification of layered double hydroxides (LDHs).
  • Synthesis of metal-organic frameworks (MOFs) derived from layered double hydroxides.
  • Excellent performance of LDHs-MOFs composites for the oxygen evolution reaction.
  • Simultaneous electrocatalytic degradation of cationic dyes.

Abstract

The design of hybrid materials featuring abundant catalytically active siteshigh specific surface areaand robust interfacial interactions is a highly effective approach for enhancing electrocatalytic performance. Surface reconstruction serves as fundamental mechanism in forming highly reactive phases for electrocatalysis. Howeverthe inherent performance depends on lethargic self-reconstructionunderscoring the critical need to design precatalysts. Benefiting from the synergistic interplay between layered double hydroxide (LDH) and metal organic framework (MOF) componentswe reported a surface reconstruction strategy to produce LDH/MOF hybrid with exceptional surface modification. The synthesized material was comprehensively characterized using various techniques such as PXRDFT-IRSEMTEMand XPS. This study uses AlNiZn-LDH with varying concentration of BDC to produce AlNiZn-LDH/MOF via surface modification. The optimized material demonstrating an overpotential of 230 mV at 10 mA cm−2a Tafel slope of 70 mV.dec−1 and an impressive ECSA of 618 cm2 for OER. and simultaneouslyit showed 98% degradation of cationic dye i.e. Crystal violet (Cry-V) accompanying wonderful durability. This work offers a highly effective approach for designing dual-nature catalytic material for energy conversion/storage devices and wastewater treatments.

Introduction

Technological advancements are rapidly transitioning from fossil fuel-based systems to electrified technologies powered by renewable electrons. This swift transformation is driven by innovative materials that lower the cost of renewable electricityenhance storageand expand the range of these emerging applications [1][2]. The development of highly active and cost-efficient electrocatalysts is essential for achieving efficient oxygen and hydrogen production through water electrolysis [3][4].
The most important steps involved in the storage of electrical energy in the chemical forms relies on two fundamental electrochemical reactions [5]: Hydrogen Evolution Reaction (HER) taking place at the cathode and the Oxygen Evolution Reaction (OER) at the anode surface. Among theseOER is a multielectron process to produce molecular O2 is the bottleneck step which significantly affects the overall efficiency of the system [6][7].
Zinc air battery (ZAB) is an attractive candidate for energy storage and releaseand draws considerable interest in energy storage. The unique advantagessuch as high specific energy densityimproved safetyand environmentally friendly nature of LIBs make them a potential candidate in the pursuit of sustainable energy sources [8].
There are certain challenges associated with the electrochemical efficiency of ZABs. These are the slow reaction kinetics of the oxygen reduction reaction (ORR) and Oxygen evolution reaction (OER)at the air cathodeand thusit constitutes a significant barrier to the massive industrial scale deployment of ZABs [9][10]. Of coursenoble-metal catalystslike Pt/C and RuO2/IrO2still prove to be the best choice for oxygen electrocatalysts in the cathode. Neverthelessthe packaginghigh costand short lifespan associated with these materials hamper large-scale application of ZAB [11][12].
Concurrentlythe use of a binder in the fabrication of the catalytic electrode can have a detrimental effect on the electrocatalytic activity of the catalytic electrode. It is therefore highly desired to design low-cost and highly stable cathode catalysts for practical applications of ZABs.
The advancement of in situ characterization methods and the comprehensive investigation of OER mechanism have revealed that the majority of transition-metal-based derived electrocatalysts demonstrate a pronounced tendency toward surface reconstruction [13]. The newly reconstructed components are widely recognized as active species; henceaccelerating the rate and enhancing the extent of reconstruction can effectively produce a plethora of genuine active sitesthereby optimizing the efficiency of water electrolysis [14]. Nonethelessonly a limited number of studies have utilized self-reconstruction as a deliberate strategy to synthesize highly active specieslargely owing to its dynamic and complex naturewhich is intricately dependent on the structural adaptability of the precatalysts [15][16]. In this contextthe loosely layered architecture of layered double hydroxidesfeaturing adjustable interlayer anionsmeets the essential requirements for compositional flexibility and is considered highly suitable for self-reconstruction engineering [17][18]. Howeverdue to the substantial activation energy barrier and the highly ordered electron configuration of the pristine LDH surfacethe ensuing formation of AlNiZn-LDH/MOF generally demonstrates constrained intrinsic activity. Thusinvestigating the dynamic reconfiguration mechanisms of catalysts to promote rapid structural transformation and unveiling the true active species is instrumental in precisely designing highly efficient OER electrocatalysts.
At the same timeLDHs serve as versatile precursors for synthesizing MOFswith their appropriate interlayer spacing promoting the linkage of organic ligands to metal ions [19]. Neverthelesselaboration on the construction of MOF/LDH composites through surface reconstruction processes of LDH is not well explored in the literature. Indeedthe structure with reduced orderor less ordered atomic patterns and more unsaturated sitessuch as partially etched LDHs can significantly improve active site exposure [20]. The ultrathin TMOFNs have drawn immense interest in electrocatalysis because of abundant exposed active sitesthe synergistic effect from trimetallic elementsextremely thin nanosheet structures coupled with large surface areaand considerable conductivity. Their superior electron transport capabilities particularly stem from their atomic-scale thinness [21]. Thereforethe fabrication of supported ultrathin TMOFNscoupled with a comprehensive knowledge of interfacial interactions taking place between functional substrates and MOF-based catalystscould pave the way for designing heterocomposites that are liberated from the limitations imposed by significant thermodynamic instability [22][23]. Henceit is anticipated that the surface engineering of LDH nanosheets to construct MOFs can effectively harness the synergistic effects of both materialsleading to a substantial enhancement in OER activity [24].
In this studywe report a highly efficient and robust bifunctional electrocatalyst via the surface reconstruction strategy using organic ligands as etchants from LDHs. The intrinsic properties of LDHs and surface-constructed MOFs efficiently enhanced OER performance and electrochemical degradation of the representative cationic dyeCrystal Violet (Cry-V). This study improves the electrocatalytic performance of LDH/MOF hybrid materials and offers a promising solution for wastewater treatment.

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Section snippets

Materials

Nickle nitrate hexahydrateAluminum nitrate nonahydrateZinc nitrate hexahydrate1,4-Benzenedicarboxylic acid (BDC)N,N-Dimethyl formamide (DMF)Sodium hydroxideUreaPotassium hydroxideHydrochloric acidEthyl alcoholCrystal violet (Cry-V (molecular formula =  C25N3H30Cl λmax = 590 nm)and Deionized (DI) water. The chemicals were used without further purification. Freshly prepared solutions were used prior to the experiments.

AlNiZn-LDH synthesis

To synthesize trimetallic AlNiZn-LDH [25]We chose

Results and discussion

A surface reconstruction strategy is used in the synthesis of this hybrid material. In this processAlNiZn-LDH acts simultaneously as the supporting framework and a semi-sacrificial precursorpromoting MOF crystallization and growth. Fabrication begins with the solvothermal preparation of AlNiZn-LDH nanosheets. The highly positive charge inherent to the LDH lamellar structure then allows for the adsorption of deprotonated 1,4-benzenedicarboxylic acid (H₂BDC). Adsorbed BDC2− anions

Conclusion

In summaryan innovative surface reconstruction/engineering strategy was employed to construct MOF/LDH hybrid materialsspecifically the AlNiZn-LDH/BDC hybrid compositeas highly effective electrocatalysts for OER reactions and zinc–air batteries (ZABs). The optimized ML-3 catalysts demonstrated remarkable OER performance. Comprehensive characterizations confirmed the successful synthesis of the hybrid materialsrevealing enhanced electron reconfiguration between the precursors,

CRediT authorship contribution statement

Ghulam Murtaza: Writing – original draftSoftwareMethodologyInvestigation. Manzar Sohail: Writing – review & editingSupervisionProject administrationConceptualization. Hassan Akhtar: Writing – review & editingSoftwareResources. Waqas Ali Shah: Writing – review & editingSoftwareResources. Syed Shoaib Ahmad Shah: Writing – review & editingSupervisionFunding acquisitionConceptualization. Imran Shakir: Writing – review & editingFunding acquisitionConceptualization.

Declaration of competing interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Acknowledgements

National University of Sciences and TechnologyIslamabadPakistansupported this work through a flagship projectNUST-Flagship Project # FSP-23-03.The authors extend their appreciation to the Deanship of Scientific ResearchIslamic University of MadinahSaudi Arabiafor funding this research work.
Ghulam Murtaza (PhD scholar in Chemistry at the Department of ChemistrySchool of Natural SciencesNational University of Sciences and Technology (NUST)Islamabad under the supervision of Dr. Manzar Sohail. Research Interest is to design and synthesize porous materialsi.e.Metal Organic Frameworks (MOF)for water treatment and electrocatalysis.

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  • Cited by (0)

    Image 1
    Ghulam Murtaza (PhD scholar in Chemistry at the Department of ChemistrySchool of Natural SciencesNational University of Sciences and Technology (NUST)Islamabad under the supervision of Dr. Manzar Sohail. Research Interest is to design and synthesize porous materialsi.e.Metal Organic Frameworks (MOF)for water treatment and electrocatalysis.
    Image 2
    Dr. Manzar Sohail is Professor and Head of the Department of Chemistry at the School of Natural SciencesNational University of Sciences and Technology (NUST)Islamabad. He holds a PhD from Monash UniversityAustraliaand specializes in inorganicanalyticaland nanomaterials chemistry. His research focuses on electrochemical technologiesfunctional nanomaterialsand energy-related materialswith over 190 peer-reviewed publications and nine US patents. He is highly skilled in advanced characterization techniques including XPSNEXAFSand XRDand is licensed to work with X-ray-based radiation systems. He has international research experience with Curtin University and CSIROAustraliacontributing to the development of smart electrochemical devices. His expertise in inorganic chemistry supports the rational design of advanced materials for solar energy harvesting and energy storage applications.
    Image 3
    Hassan Akhtar completed his PhD in Nuclear Science and Technology at the University of Science and Technology of Chinawhere he conducted his research at the National Synchrotron Radiation Laboratory. His doctoral work focused on the application of advanced synchrotron radiation techniques to investigate battery electrode materials and electrocatalysts at the atomic and electronic levels. His research expertise lies in the development and characterization of advanced energy storage materialsparticularly 2D materialscomposite systemsand single-atom catalysts for lithiumsodiumand other next-generation batteries. He has extensive experience with electron microscopy techniques (SEMTEMHRTEMand HAADF-STEM) and synchrotron-based methods such as X-ray absorption spectroscopy (XAS) and soft XAS. His contributions to high-impact papers highlight innovative strategies for enhancing electrochemical performancestabilityand energy-storage mechanisms in next-generation systems.
    Image 4
    Dr. Waqas Ali Shah is an Inorganic Materials Chemist specializing in advanced catalytic materials for sustainable energy applications. His research focuses on metal–organic frameworks (MOFs)polyoxometalates (POMs)and hybrid composites for photocatalytic and electrochemical processesincluding water splitting and CO₂ conversion. He has conducted postdoctoral research at Henan Normal UniversityQingdao Institute of Bioenergy and Bioprocess Technologyand University of Stuttgartand earned his PhD from Quaid-i-Azam University.
    Image 5
    Dr. Syed Shoaib Ahmad Shah is working as an Associate Professor (PI of Catalysis and surface chemistry Laboratory) at the Department of ChemistrySchool of Natural SciencesNational University of Sciences and Technology (NUST)IslamabadPakistan. He has previous postdoc (PIFI) experience at the University of Science and Technology of China (USTC)and ANSO visiting Scientist in SNRLUSTC. His published articles have got respectable citations and 89.8% are in the top 25% most cited documents worldwide82.9% are published in the top 25% journals (Scopus). His research interests are design and synthesis of porous materials especially MOF-based nanomaterials for electrocatalysis. Furtherthe nanoengineering of thesis materials as poison-resistant catalysts is key feature of his research group.
    Image 6
    Dr. Imran Shakir is a renowned physicist and material scientist. His research expertise includes nanomaterialsenergy storageand electrochemistry. Dr. Shakir received his Ph.D. from South Koreaparticularly from institutions like Sungkyunkwan University. Dr. Shakir has an impressive academic and research background in the field of nanomaterials and nanotechnology. Dr. Shakir has worked as a faculty member at King Saud University in Saudi Arabia. His research has significantly contributed to the fields of photocatalysisgrapheneand energy-related materials. CurrentlyDr. Shakir is working as a Professor in the Department of Physics at the Islamic University of Madinah. Dr. Shakir has contributed to the publication of several hundred research articlesparticularly in the fields of lithium-ion batteriessupercapacitorsand water splitting.
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    Dr. Ahmad Abdala is a Professor and Chairman of Chemical Engineering at Hamad Bin Khalifa University (HBKU) in Qatar. He earned his PhD from North Carolina State University. His research focuses on advanced materials for energy and environmental applicationsincluding polymer nanocompositesfunctionalized grapheneanti-corrosion coatingscatalystsand membrane materials. He published 125 articlesholds more than 7 US patentsand has an H-index of 55 with 22,647 citations. Dr. Abdala also received the 2023 Texas A&M University at Qatar's Faculty Excellence Awardthe 2019 ISCAS Distinguished Researcher Awardthe 2016 Qatar Excellence in Innovation Awardand the 2013 and 2014 ADNOC Science Lantern Faculty Awards.
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    Dr Abdul Wahab earned a PhD in Nanomaterials and Composites at Pusan National UniversityS. Koreaand was engaged with Queensland University of Technology as an Adjunct Associate Professor and Senior Researcher. Previouslyhe worked at IMRE-A*STARNUSSingapore; Texas A&M UniversityQatar; UQAustralia; and USCAustraliaand was an Associate Professor at the Institute for Advanced Study under the High-end Foreign Expert Program of China. His research focuses on the design and development of new nanostructuresincluding silicacarbonand carbon nitride for catalysishydrogen production and storageand electrochemical applications. Dr. Wahab has more than 110 international publications7 book chaptersand 1 patent. Dr. Wahab is currently working as a researcher in Chemical Engineering at Hamad Bin Khalifa University (HBKU) in Qatar for water splitting.
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